ForMatter/Materials/composite/Fiberglass (E-Glass, in epoxy or polyester)
mat_fiberglass_e_glass

Fiberglass (E-Glass, in epoxy or polyester)

polymer-matrix composite, oriented continuous fiber · GFRP, glass-reinforced plastic, E-glass composite, fibreglass

Glass filaments woven into cloth and bonded with epoxy or polyester resin. Less stiff than carbon, much cheaper, easier to work, and the dominant composite of boat hulls, surfboards, swimming pools, wind-turbine blades. The first composite most students touch.

E-glass (electrical-grade alumina-borosilicate glass) drawn into 5–25 µm filaments, woven, and bonded with thermoset matrix (polyester for marine, epoxy for higher performance). Cheaper than carbon by an order of magnitude, with about 40% the modulus. Polyester matrix carries styrene fume during cure; epoxy is cleaner but slower.

mechanical

  • fiber_tensile_strength_mpa3450
  • fiber_modulus_gpa72
  • lamina_tensile_strength_mpa_uni1100
  • lamina_modulus_gpa_uni39
  • density_kg_m32000
source: Owens Corning E-glass datasheet; ACP Composites

thermal

  • service_max_c200
  • thermal_conductivity_w_mk_in_plane0.4

Sustainability

  • embodied carbon kg co2e per kg8.1
  • sourceEditorial estimate from ICE / Granta CES EduPack class databases — industry mean, with cradle-to-gate boundary unless otherwise noted. Embodied carbon for any specific product depends on supplier mix, recycled content, and energy grid; verify against a primary source before using these numbers in a sustainability claim.
  • recyclabilitylow — same thermoset-matrix limitation as CFRP; pyrolysis recovers glass at degraded properties; cement-kiln co-processing is the most common end-of-life path for wind turbine blades
  • biodegradableFalse
  • certifications
visual
white to translucent in unpigmented form, takes pigment in gel-coat layer
tactile
smooth on gel-coated face, fibrous on cut edge — itches under arm hair
weight perception
moderate
acoustic
soft thock; less ring than carbon
Thomas Schröpfer (living — quote)

I designed an exterior stair for a house in Casey Key, Florida, that Eric fabricated out of fiberglass in his boat shop in Bristol, Rhode Island. Located in a hurricane zone, the house's remote site is prone to extreme winds, salt water, and solar exposure. The lightweight stair made out of fiberglass weighs less than 300 pounds, can be carried by two people and transported in one piece. The tread consists of seven layers: three on top and three at the bottom with a balsawood core in the center. The stair hangs with ¼ in / 63.5 mm fiberglass rods, constructed like fishing rods, supported by the roof.

Schröpfer, *Material Design: Informing Architecture by Materiality* (Birkhäuser, 2011), Chapter 10, 'The Future of Material Design,' on the Toshiko Mori Architects exterior stair (Casey Key, Florida, 2004), built by Eric Goetz of Goetz Custom Boats. The stair is the canonical example of Schröpfer's textile-tectonics thesis: fiberglass technology developed for boat building, transferred to architecture as a monocoque monolithic component with no nails / screws / fasteners. Thomas Schröpfer is Full Professor of Architecture at SUTD Singapore; verified living 2026-04-28.

PBR starter values

finish · fibrous — open for table, JSON, host snippets, downloads

Principled BSDF defaults derived from the sphere fibrous finish. Reasonable seed for Blender, Substance, Keyshot, Rhino — tune per material. Or grab the whole library at once: ForMaterials library →

# finish:                   fibrous
albedo                      #d8c890
metallic                    0.00
roughness                   0.32
ior                         1.45
transmission                0.00
clearcoat                   0.55
sheen                       0.10
anisotropic                 0.40
copy as JSON
{
  "albedo": "#d8c890",
  "metallic": 0.0,
  "roughness": 0.32,
  "ior": 1.45,
  "transmission": 0.0,
  "clearcoat": 0.55,
  "sheen": 0.1,
  "anisotropic": 0.4
}
Blender 4.x Python
# Blender 4.x — Principled BSDF
# Fiberglass (E-Glass, in epoxy or polyester) · finish: fibrous
import bpy
mat = bpy.data.materials.new(name="mat_fiberglass_e_glass")
mat.use_nodes = True
bsdf = mat.node_tree.nodes["Principled BSDF"]
bsdf.inputs["Base Color"].default_value         = (0.6867, 0.5776, 0.2789, 1.0)
bsdf.inputs["Metallic"].default_value           = 0.000
bsdf.inputs["Roughness"].default_value          = 0.320
bsdf.inputs["IOR"].default_value                = 1.450
bsdf.inputs["Transmission Weight"].default_value = 0.000
bsdf.inputs["Coat Weight"].default_value        = 0.550
bsdf.inputs["Sheen Weight"].default_value       = 0.100
bsdf.inputs["Anisotropic"].default_value        = 0.400
KeyShot Python (lux)
# KeyShot 11+ — lux Python API, Generic material
# Fiberglass (E-Glass, in epoxy or polyester) · finish: fibrous
# Run from Window → Scripting Console
import lux
mat = lux.createMaterial(name="mat_fiberglass_e_glass", materialType="Generic")
mat.setProperty("diffuse",      (216, 200, 144))   # 8-bit sRGB
mat.setProperty("metallic",     0.000)
mat.setProperty("roughness",    0.320)
mat.setProperty("indexOfRefraction", 1.450)
mat.setProperty("transparency", 0.000)
mat.setProperty("coatingWeight", 0.550)
Substance pbrMetalRough
{
  "_format": "Substance Designer / Painter \u2014 pbrMetalRough constants",
  "_about": "Fiberglass (E-Glass, in epoxy or polyester) \u00b7 finish: fibrous",
  "baseColor": {
    "r": 0.6867,
    "g": 0.5776,
    "b": 0.2789
  },
  "metallic": 0.0,
  "roughness": 0.32,
  "ior": 1.45,
  "opacity": 1.0,
  "anisotropyLevel": 0.4,
  "_notes": "Channels listed are the standard Substance pbrMetalRough output. Drop into a Uniform Color node per channel, or as the constant input on a layered stack."
}
glTF 2.0 Metallic-Roughness
{
  "asset": {
    "version": "2.0",
    "generator": "ForMatter"
  },
  "materials": [
    {
      "name": "mat_fiberglass_e_glass",
      "pbrMetallicRoughness": {
        "baseColorFactor": [
          0.6867,
          0.5776,
          0.2789,
          1.0
        ],
        "metallicFactor": 0.0,
        "roughnessFactor": 0.32
      },
      "extensions": {
        "KHR_materials_ior": {
          "ior": 1.45
        },
        "KHR_materials_clearcoat": {
          "clearcoatFactor": 0.55
        },
        "KHR_materials_sheen": {
          "sheenColorFactor": [
            1.0,
            1.0,
            1.0
          ],
          "sheenRoughnessFactor": 0.1
        }
      }
    }
  ]
}
USD Preview Surface
# USD Preview Surface — UsdShade.MaterialLook prim attributes
# Fiberglass (E-Glass, in epoxy or polyester) · finish: fibrous
def Material "mat_fiberglass_e_glass" {
    token outputs:surface.connect = </mat_fiberglass_e_glass/PreviewSurface.outputs:surface>

    def Shader "PreviewSurface" {
        uniform token info:id = "UsdPreviewSurface"
        color3f inputs:diffuseColor = (0.6867, 0.5776, 0.2789)
        float   inputs:metallic     = 0.000
        float   inputs:roughness    = 0.320
        float   inputs:ior          = 1.450
        float   inputs:opacity      = 1.000
        float   inputs:clearcoat    = 0.550
        token   outputs:surface
    }
}
↓ download glTF material

CNC milling on swarf

surface speed (carbide)600–1200
chipload per tooth4–7 (1/4-inch carbide endmill)
coolantair blast for dust evacuation; HEPA-filtered dust collection mandatory — glass-fiber dust is a respiratory hazard
swarf-compatible toolsend 1/8end 1/4drill 1/8drill 1/4

WARNING: cured fiberglass dust requires P100 respirator + HEPA collection. Tools dull faster than on metal due to abrasive glass fibers. Cleanest cuts come from sharp 4-flute carbide; HSS not recommended.

Sandvik composite-machining guide (GFRP / fiberglass); Owens Corning E-glass machining notes; OSHA respirable-fiber guidance.

→ try this material in swarf

Second life

repairabilitymoderate — fiberglass repair is bench-routine in marine and automotive contexts; West System epoxy + new cloth.
recyclabilitylow — cured GFRP is hard to recycle; specialty pyrolysis (ELG / Sigma) emerging.
disposal pathgeneral waste; specialty pyrolysis or grinding.
typical longevity40 years (typical)
failure modes
  • UV degradation of exposed gel-coat
  • osmotic blistering in marine service
  • fiber-matrix delamination from impact

Owens Corning E-glass technical literature; ASM Handbook Vol. 21 Composites.

Citations

  • datasheet · Owens Corning E-glass technical literature.
  • url · https://en.wikipedia.org/wiki/Fibreglass
  • book · Schröpfer, *Material Design: Informing Architecture by Materiality* (Birkhäuser, 2011), Chapter 10 — Toshiko Mori Architects fiberglass stair (Casey Key, Florida, 2004) as the canonical boat-building-to-architecture composite-technology transfer.