ForMatter/Processes/additive/SLA 3D Printing (Stereolithography)
proc_sla_3d_printing

SLA 3D Printing (Stereolithography)

additive · stereolithography, vat photopolymerization, MSLA, DLP

A laser or screen of UV light hardens liquid resin layer by layer. Smoother surface than filament prints, finer detail, brittle until post-cured. The technology behind dental aligners, jewelry casting masters, miniatures.

Vat photopolymerization. Original SLA uses a moving UV laser tracing each layer; modern desktop variants (MSLA / DLP) use an LCD or projector to flash an entire layer at once. Layer heights routinely 0.025–0.1 mm. Parts require IPA wash + UV post-cure.

Scale & Tolerance

  • scale (mm)0.5 – 800
  • tolerance (mm)0.05
  • skillintermediate — supports require thought; resin handling needs gloves and ventilation
  • costlow to moderate per part; capital cost low to moderate

Equipment

  • school_shopyes — Formlabs Form 3, Anycubic Photon, Elegoo Saturn desktop MSLA
  • professionalFormlabs Form 3L large-format, 3D Systems ProJet
  • industrialEnvisionTEC, 3D Systems large-frame stereolithography

Environmental

  • energy_uselow
  • waste_streamuncured resin (hazardous), IPA waste, support structures — uncured resin must NOT enter drains
  • consumablesresin, IPA, build platform film, FEP sheet

Citations

  • book · Lefteri, *Making It: Manufacturing Techniques for Product Design*, 2nd ed. (Laurence King, 2012), 'Stereolithography (SLA)' p. 246.