ForMatter/Materials/composite/Nomex (Meta-Aramid Fiber and Honeycomb Core)
mat_nomex_aramid

Nomex (Meta-Aramid Fiber and Honeycomb Core)

synthetic flame-resistant fiber, meta-aramid (poly-metaphenylene isophthalamide), woven cloth and honeycomb core use · Nomex (DuPont trade name), meta-aramid, Conex (Teijin trade name), firefighter aramid, Nomex honeycomb

The aramid sister to Kevlar — same chemistry family, different molecular geometry, different application set. While Kevlar is para-aramid (linear, oriented, exceptionally strong), Nomex is meta-aramid (zig-zag, less linear, less strong but exceptionally flame-resistant and dimensionally stable at high temperature). The applications: every firefighter turnout coat liner, every race-driver fire-resistant suit (NASCAR, Formula 1 driver suits are Nomex), every airliner cabin lining, and as a paper-impregnated honeycomb core (Nomex honeycomb) — the cellular structure with paper-thin walls of meta-aramid that fills the gap between two facesheets in aerospace sandwich panels. The Nomex honeycomb core is the dominant aerospace honeycomb core for non-structural and lightweight-structural sandwich panels (Boeing / Airbus interior floor panels, cargo-bay panels). Buy fiber / cloth from Fibre Glast / Composite Envisions for hobby; honeycomb core from Hexcel (the dominant manufacturer) for industrial-volume.

Synthetic organic fiber, structural unit poly-metaphenylene isophthalamide (the meta-aramid chemistry). Fiber density 1380 kg/m³. Tensile strength 690 MPa single fiber (much lower than Kevlar's 3300 MPa). Tensile modulus 17 GPa. Service temperature 200 °C continuous, 370 °C peak short-duration; decomposes around 410 °C without melting (the inherent flame-resistance — Nomex carbonizes rather than melting). Flame resistance: self-extinguishing, LOI (limiting oxygen index) > 28 percent (will not sustain combustion in normal-atmospheric air). Dimensional stability under temperature cycling exceptional — used as a substrate for high-temperature-cured composites where dimensional fidelity matters. Nomex honeycomb core: meta-aramid paper expanded into hexagonal cell pattern, dipped in phenolic resin to consolidate, oven-cured. Cell sizes 1/8 to 1/2 inch (3-12 mm) typical; densities 24-144 kg/m³ depending on cell size and wall thickness. Compressive strength of honeycomb 0.6-15 MPa depending on density. Used as core in sandwich panels (typically 25-50 mm core between two 0.5-2mm facesheets of fiberglass-epoxy or carbon-fiber-epoxy). Resin identification: not part of consumer recycling streams.

mechanical

  • density_kg_m3_fiber1380
  • tensile_strength_mpa_fiber690
  • service_temperature_c200
  • loi_percent30
  • honeycomb_density_kg_m348
source: DuPont Nomex datasheets; Hexcel HRH-10 / HRH-78 honeycomb data; ASTM C297 / C365 sandwich-panel test methods

Sustainability

  • embodied carbon kg co2e per kg13.0
  • sourceEditorial estimate from ICE / Granta CES EduPack class data for aramid fibers and honeycomb cores, cradle-to-gate. The phenolic dip and oven cure add to the honeycomb-form per-kg load.
  • recyclabilitylow — aramid fibers difficult to recycle; honeycomb sandwich panels at end of life typically downcycled or landfilled
  • biodegradableFalse
  • certificationsNFPA 1971 (firefighter turnout structural firefighting protective ensemble), FAR 25.853 (FAA aircraft cabin material flammability), AGATE / FAA airframe-quality honeycomb specifications
  • localityfiber production by DuPont (US — Nomex), Teijin (Netherlands/Japan — Conex); honeycomb production primarily Hexcel (US — HRH-10, HRH-78), Plascore (US), Showa Aircraft (Japan)
visual
natural off-white to cream as fiber / cloth; honeycomb core reads as a hexagonal-cell golden-tan structure (the cured phenolic dip color)
tactile
cloth softer-handed than Kevlar but with similar weight feel; honeycomb is rigid and crushable under hand pressure but recovers if undamaged; the unmistakable sandwich-core feel under fingertips
weight perception
very light in honeycomb form (the cellular structure is mostly air); cloth forms feel heavier than density alone suggests
acoustic
muted in cloth form; honeycomb core damps sound effectively, the property that makes Nomex sandwich a good acoustic-isolation panel

PBR starter values

finish · fibrous — open for table, JSON, host snippets, downloads

Principled BSDF defaults derived from the sphere fibrous finish. Reasonable seed for Blender, Substance, Keyshot, Rhino — tune per material. Or grab the whole library at once: ForMaterials library →

# finish:                   fibrous
albedo                      #d4c498
metallic                    0.00
roughness                   0.70
ior                         1.45
transmission                0.00
clearcoat                   0.00
sheen                       0.70
anisotropic                 0.50
copy as JSON
{
  "albedo": "#d4c498",
  "metallic": 0.0,
  "roughness": 0.7,
  "ior": 1.45,
  "transmission": 0.0,
  "clearcoat": 0.0,
  "sheen": 0.7,
  "anisotropic": 0.5
}
Blender 4.x Python
# Blender 4.x — Principled BSDF
# Nomex (Meta-Aramid Fiber and Honeycomb Core) · finish: fibrous
import bpy
mat = bpy.data.materials.new(name="mat_nomex_aramid")
mat.use_nodes = True
bsdf = mat.node_tree.nodes["Principled BSDF"]
bsdf.inputs["Base Color"].default_value         = (0.6584, 0.552, 0.314, 1.0)
bsdf.inputs["Metallic"].default_value           = 0.000
bsdf.inputs["Roughness"].default_value          = 0.700
bsdf.inputs["IOR"].default_value                = 1.450
bsdf.inputs["Transmission Weight"].default_value = 0.000
bsdf.inputs["Coat Weight"].default_value        = 0.000
bsdf.inputs["Sheen Weight"].default_value       = 0.700
bsdf.inputs["Anisotropic"].default_value        = 0.500
KeyShot Python (lux)
# KeyShot 11+ — lux Python API, Generic material
# Nomex (Meta-Aramid Fiber and Honeycomb Core) · finish: fibrous
# Run from Window → Scripting Console
import lux
mat = lux.createMaterial(name="mat_nomex_aramid", materialType="Generic")
mat.setProperty("diffuse",      (212, 196, 152))   # 8-bit sRGB
mat.setProperty("metallic",     0.000)
mat.setProperty("roughness",    0.700)
mat.setProperty("indexOfRefraction", 1.450)
mat.setProperty("transparency", 0.000)
mat.setProperty("coatingWeight", 0.000)
Substance pbrMetalRough
{
  "_format": "Substance Designer / Painter \u2014 pbrMetalRough constants",
  "_about": "Nomex (Meta-Aramid Fiber and Honeycomb Core) \u00b7 finish: fibrous",
  "baseColor": {
    "r": 0.6584,
    "g": 0.552,
    "b": 0.314
  },
  "metallic": 0.0,
  "roughness": 0.7,
  "ior": 1.45,
  "opacity": 1.0,
  "anisotropyLevel": 0.5,
  "_notes": "Channels listed are the standard Substance pbrMetalRough output. Drop into a Uniform Color node per channel, or as the constant input on a layered stack."
}
glTF 2.0 Metallic-Roughness
{
  "asset": {
    "version": "2.0",
    "generator": "ForMatter"
  },
  "materials": [
    {
      "name": "mat_nomex_aramid",
      "pbrMetallicRoughness": {
        "baseColorFactor": [
          0.6584,
          0.552,
          0.314,
          1.0
        ],
        "metallicFactor": 0.0,
        "roughnessFactor": 0.7
      },
      "extensions": {
        "KHR_materials_ior": {
          "ior": 1.45
        },
        "KHR_materials_sheen": {
          "sheenColorFactor": [
            1.0,
            1.0,
            1.0
          ],
          "sheenRoughnessFactor": 0.7
        }
      }
    }
  ]
}
USD Preview Surface
# USD Preview Surface — UsdShade.MaterialLook prim attributes
# Nomex (Meta-Aramid Fiber and Honeycomb Core) · finish: fibrous
def Material "mat_nomex_aramid" {
    token outputs:surface.connect = </mat_nomex_aramid/PreviewSurface.outputs:surface>

    def Shader "PreviewSurface" {
        uniform token info:id = "UsdPreviewSurface"
        color3f inputs:diffuseColor = (0.6584, 0.552, 0.314)
        float   inputs:metallic     = 0.000
        float   inputs:roughness    = 0.700
        float   inputs:ior          = 1.450
        float   inputs:opacity      = 1.000
        float   inputs:clearcoat    = 0.000
        token   outputs:surface
    }
}
↓ download glTF material

Second life

repairabilitylow — Nomex honeycomb and laminate replacement standard.
recyclabilityvery low — aramid fiber.
disposal pathgeneral waste.
typical longevity20 years (typical)
failure modes
  • UV degradation
  • moisture absorption
  • thermal-shock at extreme cycling

DuPont Nomex technical literature.