ForMatter/Materials/glass/Float Glass (Architectural Soda-Lime)
mat_glass_float

Float Glass (Architectural Soda-Lime)

soda-lime silicate glass, formed by floating molten glass on molten tin · float glass, Pilkington float, architectural glass, annealed flat glass, window glass

The flat glass of every window, every shop front, every glass office partition, every modern facade. Float glass is the building-glass canon — manufactured by the Pilkington float process invented in 1959, in which molten glass is poured onto a bath of molten tin (the tin is denser than glass and heat-stable up to ~1100 °C, so the glass floats on top in a continuous ribbon, gravity-flat to one part in ten thousand). The result is a continuous sheet 4-25 mm thick, optically smooth on both faces (no rolling marks), produced 24/7 by a small number of giant float lines (Pilkington / NSG, Saint-Gobain, Guardian Industries, Vitro). Almost every architectural glass downstream — tempered, laminated, low-E coated, mirror — starts as float glass at the float plant. Buy by the cut sheet from Glass Doctor / regional glass shops for repair and small project use, by the lite from architectural glazing specialists for project work.

Soda-lime silicate glass, composition typical 72 SiO2 / 14 Na2O / 9 CaO / 4 MgO / 1 Al2O3 (weight percent), with minor refining and decolorizing additives. Manufactured by the Pilkington float process — molten glass at ~1100 °C is poured onto a bath of molten tin in a continuous ribbon, drawn through annealing at controlled rate, and cut to size at the cold end of the line. Standard thicknesses 2, 3, 4, 5, 6, 8, 10, 12, 15, 19, 25 mm. Density 2500 kg/m³. Compressive strength theoretically very high (~1000 MPa) but tensile strength low (~50 MPa untempered) — annealed float glass is brittle, with edge defects governing actual fracture strength. Coefficient of thermal expansion 9 × 10⁻⁶ /K. Refractive index 1.52 at the sodium-D line. Light transmittance 89 percent for clear 4mm float; coated and tinted variants reduce this for solar control. Surfaces — the tin side (the side that floated on tin) is detectably different from the air side under UV light and has slightly different chemistry (the tin migrates ~10 µm into the glass), which matters for some coating applications. Cuts with a glass scoring wheel and snap, ground edges for visible installations, polished edges for premium applications.

mechanical

  • density_kg_m32500
  • compressive_strength_mpa1000
  • tensile_strength_mpa_annealed50
  • refractive_index_nd1.52
  • coefficient_thermal_expansion_per_k9e-06
source: Pilkington / NSG technical data; ASTM C1036 standard for flat glass; Saint-Gobain Building Glass technical handbook

Sustainability

  • embodied carbon kg co2e per kg1.0
  • sourceEditorial estimate from ICE / Granta CES EduPack glass class data, cradle-to-gate. Float-glass production is energy-intensive (the molten-tin bath runs continuously at ~1100 °C); recycled cullet content reduces this proportionally. Most modern float lines use 20-30 percent cullet.
  • recyclabilityhigh — clean float-glass cullet recycles into new float-glass production; coated and laminated grades are harder to recycle and typically downgraded to insulation glass wool
  • biodegradableFalse
  • certificationsASTM C1036 (flat glass standard), EN 572 (European flat glass standard), EPD available from major float-glass producers
  • localityglobal production by Pilkington/NSG (UK/Japan), Saint-Gobain (France), Guardian Industries (US), Vitro (Mexico/US), Asahi Glass (Japan); local distribution via regional glass shops
visual
the canonical clear-flat-glass quality; near-zero distortion at any viewing angle; faint green tint visible at the cut edge from iron oxide content (low-iron 'starphire' grades remove this)
tactile
smooth and slightly cool on the face; sharp at the freshly-cut edge until ground
weight perception
heavy for thin sections; a 6mm lite reads as substantial in the hand
acoustic
the unmistakable clear ring of glass when struck; broken glass has the distinctive tinkle of soda-lime fragmentation

PBR starter values

finish · transparent — open for table, JSON, host snippets, downloads

Principled BSDF defaults derived from the sphere transparent finish. Reasonable seed for Blender, Substance, Keyshot, Rhino — tune per material. Or grab the whole library at once: ForMaterials library →

# finish:                   transparent
albedo                      #d8e8e8
metallic                    0.00
roughness                   0.05
ior                         1.50
transmission                1.00
clearcoat                   0.00
sheen                       0.00
anisotropic                 0.00
thickness                   1.00
attenuation_distance        0.60
copy as JSON
{
  "albedo": "#d8e8e8",
  "metallic": 0.0,
  "roughness": 0.05,
  "ior": 1.5,
  "transmission": 1.0,
  "clearcoat": 0.0,
  "sheen": 0.0,
  "anisotropic": 0.0,
  "thickness": 1.0,
  "attenuation_distance": 0.6
}
Blender 4.x Python
# Blender 4.x — Principled BSDF
# Float Glass (Architectural Soda-Lime) · finish: transparent
import bpy
mat = bpy.data.materials.new(name="mat_glass_float")
mat.use_nodes = True
bsdf = mat.node_tree.nodes["Principled BSDF"]
bsdf.inputs["Base Color"].default_value         = (0.6867, 0.807, 0.807, 1.0)
bsdf.inputs["Metallic"].default_value           = 0.000
bsdf.inputs["Roughness"].default_value          = 0.050
bsdf.inputs["IOR"].default_value                = 1.500
bsdf.inputs["Transmission Weight"].default_value = 1.000
bsdf.inputs["Coat Weight"].default_value        = 0.000
bsdf.inputs["Sheen Weight"].default_value       = 0.000
bsdf.inputs["Anisotropic"].default_value        = 0.000
KeyShot Python (lux)
# KeyShot 11+ — lux Python API, Generic material
# Float Glass (Architectural Soda-Lime) · finish: transparent
# Run from Window → Scripting Console
import lux
mat = lux.createMaterial(name="mat_glass_float", materialType="Generic")
mat.setProperty("diffuse",      (216, 232, 232))   # 8-bit sRGB
mat.setProperty("metallic",     0.000)
mat.setProperty("roughness",    0.050)
mat.setProperty("indexOfRefraction", 1.500)
mat.setProperty("transparency", 1.000)
mat.setProperty("coatingWeight", 0.000)
Substance pbrMetalRough
{
  "_format": "Substance Designer / Painter \u2014 pbrMetalRough constants",
  "_about": "Float Glass (Architectural Soda-Lime) \u00b7 finish: transparent",
  "baseColor": {
    "r": 0.6867,
    "g": 0.807,
    "b": 0.807
  },
  "metallic": 0.0,
  "roughness": 0.05,
  "ior": 1.5,
  "opacity": 0.0,
  "anisotropyLevel": 0.0,
  "_notes": "Channels listed are the standard Substance pbrMetalRough output. Drop into a Uniform Color node per channel, or as the constant input on a layered stack."
}
glTF 2.0 Metallic-Roughness
{
  "asset": {
    "version": "2.0",
    "generator": "ForMatter"
  },
  "materials": [
    {
      "name": "mat_glass_float",
      "pbrMetallicRoughness": {
        "baseColorFactor": [
          0.6867,
          0.807,
          0.807,
          1.0
        ],
        "metallicFactor": 0.0,
        "roughnessFactor": 0.05
      },
      "extensions": {
        "KHR_materials_transmission": {
          "transmissionFactor": 1.0
        }
      }
    }
  ]
}
USD Preview Surface
# USD Preview Surface — UsdShade.MaterialLook prim attributes
# Float Glass (Architectural Soda-Lime) · finish: transparent
def Material "mat_glass_float" {
    token outputs:surface.connect = </mat_glass_float/PreviewSurface.outputs:surface>

    def Shader "PreviewSurface" {
        uniform token info:id = "UsdPreviewSurface"
        color3f inputs:diffuseColor = (0.6867, 0.807, 0.807)
        float   inputs:metallic     = 0.000
        float   inputs:roughness    = 0.050
        float   inputs:ior          = 1.500
        float   inputs:opacity      = 0.000
        float   inputs:clearcoat    = 0.000
        token   outputs:surface
    }
}
↓ download glTF material

Second life

repairabilityvery low — annealed float glass cannot be repaired; cracked or chipped panels are replaced.
recyclabilityvery high — glass cullet is closed-loop in the float industry; recycled cullet is part of every modern float-glass batch.
disposal pathglass recycling stream where accepted (some US programs; standard in EU); landfill where not.
typical longevity200 years (typical)
failure modes
  • edge-impact fracture (the canonical failure)
  • thermal-shock fracture at temperature gradients
  • spontaneous fracture in tempered glass from nickel-sulfide inclusions (rare; canonical in heat-soaked tempered glass)

Pilkington float-glass technical literature; ASTM C1036 flat-glass specifications; *The Story of Architecture in 100 Buildings* lists the Pilkington process as 1959 invention.

Citations