ForMatter/Materials/metal/Aluminum Extruded U-Channel (Structural)
mat_aluminum_extrusion_channel_u

Aluminum Extruded U-Channel (Structural)

aluminum 6061-T6 or 6063-T5 extrusion, U-section (channel) profile · aluminum channel, U-channel extrusion, C-channel aluminum, structural aluminum channel, aluminum trim channel

The U-shaped cousin of L-angle, three faces of an open box rather than two. The trim profile that runs along the edge of every plywood case lid, the structural channel that takes a heavy bookshelf load, the shoe-track that holds a sliding door. Comes in inches (1 × 1/2 × 1/16 wall is a common small-shop size) and metric. Slides over a panel edge to protect it (trim use), or fastens flat against a face to carry a load (structural use). The 6061-T6 grade for structural, 6063-T5 for visible architecture. Buy by the foot at the hardware store for trim work, by the 12-foot stick at McMaster-Carr or MSC for structural projects. The fixture / fabricator / scenic shop standby alongside L-angle.

Extruded aluminum U-section in 6061-T6 (structural) or 6063-T5 (architectural). Sizes from 1/2 × 1/4 × 1/16 (small trim) up to 8 × 4 × 1/2 (heavy structural channels approaching small-I-beam capability). The 1 × 1/2 × 1/16 inch reference size has cross-section ~0.094 in² (61 mm²), weight ~0.110 lb/ft (~0.16 kg/m). Larger 2 × 1 × 1/8 reference size has cross-section ~0.469 in² (303 mm²), weight ~0.55 lb/ft (~0.82 kg/m) — a useful structural channel for fabricator work. Section modulus and moment of inertia per AA DS-1 / AISC tables; the channel's open side reduces torsional stiffness vs. a closed tube but increases bending stiffness per unit weight in the open-side-down orientation. Tolerances per Aluminum Association DS-1; web and leg dimensions held to ±0.030 inch typical. Cuts on a non-ferrous chop saw; drills and taps cleanly. The web (the closed face) is the load-carrying surface for through-bolts; the legs (the open faces) are where panel edges seat for trim use. Anodizes for visible architecture; mill-finish for hidden fabrication.

mechanical

  • alloy_temper6061-T6 (structural) / 6063-T5 (architectural)
  • reference_section_inch1 x 1/2 x 1/16
  • weight_kg_per_m0.16
  • yield_strength_mpa275
  • ultimate_strength_mpa310
source: Aluminum Association Standards and Data 2017; McMaster-Carr aluminum-channel product specifications

Sustainability

  • embodied carbon kg co2e per kg8.5
  • sourceEditorial estimate from ICE / Granta CES EduPack class databases for primary aluminum, cradle-to-gate. Recycled-content aluminum reduces this to ~2.5 kg CO2e/kg.
  • recyclabilityvery high — aluminum is the most-recycled industrial metal by mass
  • biodegradableFalse
  • certificationsAluminum Association certified mill, RoHS compliant (anodize finish)
  • localityprimary aluminum smelting global; extrusion mills US, Asia, Europe; designer-quantity distribution via McMaster-Carr, MSC Industrial, Online Metals, hardware stores
visual
matte mill-finish silver or anodized; the U-section reads as a slot when viewed end-on; cut ends show the wall thicknesses as three distinct bands
tactile
smooth surfaces, sharp edges if not deburred; the open face accepts a panel-edge or a finger to feel the channel depth
weight perception
light to very light — the open profile saves weight relative to closed-tube alternatives
acoustic
a high-pitched ring when struck, slightly less ringing than L-angle because the channel resonates more

PBR starter values

finish · metallic — open for table, JSON, host snippets, downloads

Principled BSDF defaults derived from the sphere metallic finish. Reasonable seed for Blender, Substance, Keyshot, Rhino — tune per material. Or grab the whole library at once: ForMaterials library →

# finish:                   metallic
albedo                      #b8b8bc
metallic                    1.00
roughness                   0.50
ior                         1.45
transmission                0.00
clearcoat                   0.00
sheen                       0.00
anisotropic                 0.00
copy as JSON
{
  "albedo": "#b8b8bc",
  "metallic": 1.0,
  "roughness": 0.5,
  "ior": 1.45,
  "transmission": 0.0,
  "clearcoat": 0.0,
  "sheen": 0.0,
  "anisotropic": 0.0
}
Blender 4.x Python
# Blender 4.x — Principled BSDF
# Aluminum Extruded U-Channel (Structural) · finish: metallic
import bpy
mat = bpy.data.materials.new(name="mat_aluminum_extrusion_channel_u")
mat.use_nodes = True
bsdf = mat.node_tree.nodes["Principled BSDF"]
bsdf.inputs["Base Color"].default_value         = (0.4793, 0.4793, 0.5029, 1.0)
bsdf.inputs["Metallic"].default_value           = 1.000
bsdf.inputs["Roughness"].default_value          = 0.500
bsdf.inputs["IOR"].default_value                = 1.450
bsdf.inputs["Transmission Weight"].default_value = 0.000
bsdf.inputs["Coat Weight"].default_value        = 0.000
bsdf.inputs["Sheen Weight"].default_value       = 0.000
bsdf.inputs["Anisotropic"].default_value        = 0.000
KeyShot Python (lux)
# KeyShot 11+ — lux Python API, Generic material
# Aluminum Extruded U-Channel (Structural) · finish: metallic
# Run from Window → Scripting Console
import lux
mat = lux.createMaterial(name="mat_aluminum_extrusion_channel_u", materialType="Generic")
mat.setProperty("diffuse",      (184, 184, 188))   # 8-bit sRGB
mat.setProperty("metallic",     1.000)
mat.setProperty("roughness",    0.500)
mat.setProperty("indexOfRefraction", 1.450)
mat.setProperty("transparency", 0.000)
mat.setProperty("coatingWeight", 0.000)
Substance pbrMetalRough
{
  "_format": "Substance Designer / Painter \u2014 pbrMetalRough constants",
  "_about": "Aluminum Extruded U-Channel (Structural) \u00b7 finish: metallic",
  "baseColor": {
    "r": 0.4793,
    "g": 0.4793,
    "b": 0.5029
  },
  "metallic": 1.0,
  "roughness": 0.5,
  "ior": 1.45,
  "opacity": 1.0,
  "anisotropyLevel": 0.0,
  "_notes": "Channels listed are the standard Substance pbrMetalRough output. Drop into a Uniform Color node per channel, or as the constant input on a layered stack."
}
glTF 2.0 Metallic-Roughness
{
  "asset": {
    "version": "2.0",
    "generator": "ForMatter"
  },
  "materials": [
    {
      "name": "mat_aluminum_extrusion_channel_u",
      "pbrMetallicRoughness": {
        "baseColorFactor": [
          0.4793,
          0.4793,
          0.5029,
          1.0
        ],
        "metallicFactor": 1.0,
        "roughnessFactor": 0.5
      },
      "extensions": {
        "KHR_materials_ior": {
          "ior": 1.45
        }
      }
    }
  ]
}
USD Preview Surface
# USD Preview Surface — UsdShade.MaterialLook prim attributes
# Aluminum Extruded U-Channel (Structural) · finish: metallic
def Material "mat_aluminum_extrusion_channel_u" {
    token outputs:surface.connect = </mat_aluminum_extrusion_channel_u/PreviewSurface.outputs:surface>

    def Shader "PreviewSurface" {
        uniform token info:id = "UsdPreviewSurface"
        color3f inputs:diffuseColor = (0.4793, 0.4793, 0.5029)
        float   inputs:metallic     = 1.000
        float   inputs:roughness    = 0.500
        float   inputs:ior          = 1.450
        float   inputs:opacity      = 1.000
        float   inputs:clearcoat    = 0.000
        token   outputs:surface
    }
}
↓ download glTF material

Second life

repairabilityhigh — same as angle.
recyclabilityvery high — closed-loop.
disposal pathscrap dealer.
typical longevity80 years (typical)
failure modes
  • galvanic corrosion
  • channel-flex fatigue under cyclic load

Aluminum Association; ASTM B221.