ForMatter/Materials/textile/Polartec® 200 Fleece (Polar Fleece)
mat_polartec_200_fleece

Polartec® 200 Fleece (Polar Fleece)

synthetic knit, double-sided brushed polyester · Polartec 200, polar fleece, fleece, midweight fleece, Polartec Classic 200, PEC fleece

A polyester knit napped on both sides — the surface is brushed mechanically until the yarn pulls into a fluffy pile that traps still air against the body. Warm for its weight, dries fast, doesn't absorb water, doesn't ride up under a shell, and washes machine-cycle without complaint. Polartec (the Massachusetts-based descendant of Malden Mills, which patented synthetic fleece in 1979) is the canonical brand. Polartec 200 is the midweight grade — the Patagonia Synchilla, the canonical hiking-and-skiing midlayer. Lighter Polartec 100 is the running base; heavier Polartec 300 is the alpine outer-mid. Designers reach for fleece when they want warmth without weight or water-absorption, and they reach for Polartec specifically when they want the brand's confirmed durability across hundreds of wash cycles.

Knitted polyester (recycled-content variants now standard since the 1990s — Synchilla originated the post-consumer-bottle recycled-fleece chain) with both faces napped to expose continuous filament loops as a brushed pile. Polartec 200 is the midweight grade at ~290 g/m² (~9.6 oz/yd²); 100 is ~200 g/m²; 300 is ~370 g/m². Loft (pile thickness) 4–6 mm per side. Thermal resistance 0.20–0.25 m²K/W (clo equivalent ~1.3–1.6). Air-permeable — doesn't block wind, requires a shell over it. Hydrophobic — doesn't absorb water like wool does. Pills with friction (the brushed face raises and tangles into small spheres at high-wear zones); modern grades (Polartec 200 Power Stretch, Power Dry) reduce pilling significantly. Knitted, so cuts with rotary cutter or scissors and sews on serger or industrial sewing machine with #18 needle and Tex 50–70 thread; sewing must accommodate the stretch.

mechanical

  • weight_g_m2290
  • loft_per_side_mm5
  • thermal_resistance_m2k_w0.22
source: Polartec product technical data; Malden Mills / Polartec Classic 200 published specifications

Sustainability

  • embodied carbon kg co2e per kg11.0
  • sourceEditorial estimate from ICE / Granta CES EduPack class databases — industry mean, with cradle-to-gate boundary unless otherwise noted. Recycled-content Polartec (post-consumer PET bottle feed) reduces the per-kg load by ~30 percent vs. virgin polyester. Microfiber shedding into wash water has been a recognized issue since the 2010s; Polartec released Power Air (2018) specifically to reduce shed.
  • recyclabilitymoderate — polyester knit is technically recyclable; brand take-back programs (Patagonia Worn Wear) collect and refurbish
  • biodegradableFalse
  • certificationsbluesign-approved (most Polartec grades), GRS (Global Recycled Standard), OEKO-TEX Standard 100
  • localityPolartec produces in Lawrence, MA (USA — Malden Mills heritage facility, plus expanded operations); brand partners include Patagonia (Synchilla), Marmot, North Face, REI
visual
fluffy pile on both sides; solid colors hold deep saturation; flat-finish grades (Polartec 100 / 200 Smoothside) read more technical, brushed grades read like a teddy bear; highly available in saturated outdoor-canon colors
tactile
soft, warm, dry to the touch; the pile compresses under firm pressure and rebounds; runs cool in hand because the surface is mostly air; almost-no resistance under the fingers
weight perception
very light — most of the volume is trapped air
acoustic
essentially silent in use; the canonical anti-rustle textile after Gore-Tex's loud rustle

PBR starter values

finish · fibrous — open for table, JSON, host snippets, downloads

Principled BSDF defaults derived from the sphere fibrous finish. Reasonable seed for Blender, Substance, Keyshot, Rhino — tune per material. Or grab the whole library at once: ForMaterials library →

# finish:                   fibrous
albedo                      #5e7398
metallic                    0.00
roughness                   0.70
ior                         1.45
transmission                0.00
clearcoat                   0.00
sheen                       0.70
anisotropic                 0.50
copy as JSON
{
  "albedo": "#5e7398",
  "metallic": 0.0,
  "roughness": 0.7,
  "ior": 1.45,
  "transmission": 0.0,
  "clearcoat": 0.0,
  "sheen": 0.7,
  "anisotropic": 0.5
}
Blender 4.x Python
# Blender 4.x — Principled BSDF
# Polartec® 200 Fleece (Polar Fleece) · finish: fibrous
import bpy
mat = bpy.data.materials.new(name="mat_polartec_200_fleece")
mat.use_nodes = True
bsdf = mat.node_tree.nodes["Principled BSDF"]
bsdf.inputs["Base Color"].default_value         = (0.1119, 0.1714, 0.314, 1.0)
bsdf.inputs["Metallic"].default_value           = 0.000
bsdf.inputs["Roughness"].default_value          = 0.700
bsdf.inputs["IOR"].default_value                = 1.450
bsdf.inputs["Transmission Weight"].default_value = 0.000
bsdf.inputs["Coat Weight"].default_value        = 0.000
bsdf.inputs["Sheen Weight"].default_value       = 0.700
bsdf.inputs["Anisotropic"].default_value        = 0.500
KeyShot Python (lux)
# KeyShot 11+ — lux Python API, Generic material
# Polartec® 200 Fleece (Polar Fleece) · finish: fibrous
# Run from Window → Scripting Console
import lux
mat = lux.createMaterial(name="mat_polartec_200_fleece", materialType="Generic")
mat.setProperty("diffuse",      (94, 115, 152))   # 8-bit sRGB
mat.setProperty("metallic",     0.000)
mat.setProperty("roughness",    0.700)
mat.setProperty("indexOfRefraction", 1.450)
mat.setProperty("transparency", 0.000)
mat.setProperty("coatingWeight", 0.000)
Substance pbrMetalRough
{
  "_format": "Substance Designer / Painter \u2014 pbrMetalRough constants",
  "_about": "Polartec\u00ae 200 Fleece (Polar Fleece) \u00b7 finish: fibrous",
  "baseColor": {
    "r": 0.1119,
    "g": 0.1714,
    "b": 0.314
  },
  "metallic": 0.0,
  "roughness": 0.7,
  "ior": 1.45,
  "opacity": 1.0,
  "anisotropyLevel": 0.5,
  "_notes": "Channels listed are the standard Substance pbrMetalRough output. Drop into a Uniform Color node per channel, or as the constant input on a layered stack."
}
glTF 2.0 Metallic-Roughness
{
  "asset": {
    "version": "2.0",
    "generator": "ForMatter"
  },
  "materials": [
    {
      "name": "mat_polartec_200_fleece",
      "pbrMetallicRoughness": {
        "baseColorFactor": [
          0.1119,
          0.1714,
          0.314,
          1.0
        ],
        "metallicFactor": 0.0,
        "roughnessFactor": 0.7
      },
      "extensions": {
        "KHR_materials_ior": {
          "ior": 1.45
        },
        "KHR_materials_sheen": {
          "sheenColorFactor": [
            1.0,
            1.0,
            1.0
          ],
          "sheenRoughnessFactor": 0.7
        }
      }
    }
  ]
}
USD Preview Surface
# USD Preview Surface — UsdShade.MaterialLook prim attributes
# Polartec® 200 Fleece (Polar Fleece) · finish: fibrous
def Material "mat_polartec_200_fleece" {
    token outputs:surface.connect = </mat_polartec_200_fleece/PreviewSurface.outputs:surface>

    def Shader "PreviewSurface" {
        uniform token info:id = "UsdPreviewSurface"
        color3f inputs:diffuseColor = (0.1119, 0.1714, 0.314)
        float   inputs:metallic     = 0.000
        float   inputs:roughness    = 0.700
        float   inputs:ior          = 1.450
        float   inputs:opacity      = 1.000
        float   inputs:clearcoat    = 0.000
        token   outputs:surface
    }
}
↓ download glTF material

Second life

repairabilitymoderate — same as recycled-PET fleece.
recyclabilitygood — closed-loop fleece programs.
disposal pathresale → mechanical recycling → general waste.
typical longevity10 years (typical)
failure modes
  • pilling
  • microfiber-shedding
  • UV

Polartec technical literature.

Further reading