ForMatter/Materials/ceramic/Kaolin (China Clay, Porcelain Raw Material)
mat_kaolin_china_clay

Kaolin (China Clay, Porcelain Raw Material)

raw clay mineral, primary alumino-silicate, the porcelain / paper-coating canon raw material · kaolinite, china clay, kaolin clay, porcelain clay base, white clay

The white clay that becomes porcelain when fired, that coats every glossy magazine page (75 percent of mined kaolin goes to paper-coating, not ceramics), that fills every paint and rubber and plastic where a white inert filler is wanted. Kaolin is the canonical white clay — pure aluminum silicate, weathered out of feldspar over geological time, mined as kaolinite ore from beds in Cornwall (the historic source — the 'china clay' name comes from the village of Saint Austell in Cornwall, where the deposits supplied English Wedgwood and Spode porcelain), Georgia / South Carolina (the largest US deposits, supplying paper-coating), Brazil, China. The studio-potter formulations blend kaolin with feldspar (the flux) and silica (the glassy phase) and ball clay (the plastic binder) to make porcelain bodies. The industrial paper-coating use uses calcined kaolin (kaolin heated to 800-1000 °C to drive off chemically-bound water and shift particle morphology). Buy as raw mineral from ceramic-supply houses (Sheffield Pottery, Continental Clay, Standard Ceramic Supply); industrial paper-coating grades from Imerys / KaMin direct.

Hydrated aluminum silicate clay mineral, structural formula Al2Si2O5(OH)4, the dominant phase in china-clay deposits. Density 2600 kg/m³ (mineral density; loose powder ~600-1000 kg/m³). Particle morphology platelet / hexagonal flakes, equivalent spherical diameter 0.2-2 µm in the natural state. Mohs hardness 2-2.5 (very soft, the softness that makes kaolin work as a paper coating without abrading paper-machine wires). Refractive index 1.55-1.57. Brightness (paper-coating spec) 80-92 GE brightness for high-grade. pH neutral when wet. Plasticity moderate when wetted (less plastic than ball clay; high-plasticity ceramic bodies blend kaolin with ball clay to gain workability). Fires to white at all temperatures (from 1100 °C earthenware through 1450 °C high-fire porcelain). Calcined kaolin (heated to 800-1000 °C) loses chemically-bound water and converts to a different particle morphology useful as paper-coating filler and rubber filler. The porcelain formulation blends roughly 50 percent kaolin + 25 percent feldspar + 25 percent silica + minor ball clay for plasticity; this triaxial blend defines high-fire ceramic bodies worldwide.

mechanical

  • density_kg_m3_mineral2600
  • particle_size_micron1.0
  • mohs_hardness2.25
  • refractive_index_nd1.56
  • brightness_ge88
source: Imerys kaolin product data; KaMin technical literature; USGS Industrial Minerals Yearbook (kaolin chapter)

Sustainability

  • embodied carbon kg co2e per kg0.35
  • sourceEditorial estimate from ICE / Granta CES EduPack class data for raw clay minerals, cradle-to-gate. Kaolin mining and refining is relatively low-energy; calcination raises the per-kg footprint significantly.
  • recyclabilityhigh — clay is endlessly reformable / re-fireable in the wet state; once fired, becomes ceramic and is no longer reworkable as clay
  • biodegradableFalse
  • certificationsISO 4503 (paper-coating clay), USP / NF for pharmaceutical-grade kaolin (used as Kaopectate active ingredient historically)
  • localityprimary global production Imerys (UK / France — the Cornwall deposits), KaMin (US, Georgia), BASF (Germany), Sibelco (Belgium); designer-quantity ceramic-grade via Sheffield Pottery, Continental Clay, Standard Ceramic Supply
visual
bright white powder; slightly off-white as wet plastic clay; the canonical 'china white' of porcelain bodies
tactile
very fine soft powder dry; smooth and slightly slick wet (the platelet structure is what makes wet kaolin slippery — the same property paper-coating exploits)
weight perception
light as powder; heavier as wet clay body
acoustic
near-silent in any handling

PBR starter values

finish · matte — open for table, JSON, host snippets, downloads

Principled BSDF defaults derived from the sphere matte finish. Reasonable seed for Blender, Substance, Keyshot, Rhino — tune per material. Or grab the whole library at once: ForMaterials library →

# finish:                   matte
albedo                      #f4f0e8
metallic                    0.00
roughness                   0.75
ior                         1.45
transmission                0.00
clearcoat                   0.00
sheen                       0.00
anisotropic                 0.00
copy as JSON
{
  "albedo": "#f4f0e8",
  "metallic": 0.0,
  "roughness": 0.75,
  "ior": 1.45,
  "transmission": 0.0,
  "clearcoat": 0.0,
  "sheen": 0.0,
  "anisotropic": 0.0
}
Blender 4.x Python
# Blender 4.x — Principled BSDF
# Kaolin (China Clay, Porcelain Raw Material) · finish: matte
import bpy
mat = bpy.data.materials.new(name="mat_kaolin_china_clay")
mat.use_nodes = True
bsdf = mat.node_tree.nodes["Principled BSDF"]
bsdf.inputs["Base Color"].default_value         = (0.9047, 0.8714, 0.807, 1.0)
bsdf.inputs["Metallic"].default_value           = 0.000
bsdf.inputs["Roughness"].default_value          = 0.750
bsdf.inputs["IOR"].default_value                = 1.450
bsdf.inputs["Transmission Weight"].default_value = 0.000
bsdf.inputs["Coat Weight"].default_value        = 0.000
bsdf.inputs["Sheen Weight"].default_value       = 0.000
bsdf.inputs["Anisotropic"].default_value        = 0.000
KeyShot Python (lux)
# KeyShot 11+ — lux Python API, Generic material
# Kaolin (China Clay, Porcelain Raw Material) · finish: matte
# Run from Window → Scripting Console
import lux
mat = lux.createMaterial(name="mat_kaolin_china_clay", materialType="Generic")
mat.setProperty("diffuse",      (244, 240, 232))   # 8-bit sRGB
mat.setProperty("metallic",     0.000)
mat.setProperty("roughness",    0.750)
mat.setProperty("indexOfRefraction", 1.450)
mat.setProperty("transparency", 0.000)
mat.setProperty("coatingWeight", 0.000)
Substance pbrMetalRough
{
  "_format": "Substance Designer / Painter \u2014 pbrMetalRough constants",
  "_about": "Kaolin (China Clay, Porcelain Raw Material) \u00b7 finish: matte",
  "baseColor": {
    "r": 0.9047,
    "g": 0.8714,
    "b": 0.807
  },
  "metallic": 0.0,
  "roughness": 0.75,
  "ior": 1.45,
  "opacity": 1.0,
  "anisotropyLevel": 0.0,
  "_notes": "Channels listed are the standard Substance pbrMetalRough output. Drop into a Uniform Color node per channel, or as the constant input on a layered stack."
}
glTF 2.0 Metallic-Roughness
{
  "asset": {
    "version": "2.0",
    "generator": "ForMatter"
  },
  "materials": [
    {
      "name": "mat_kaolin_china_clay",
      "pbrMetallicRoughness": {
        "baseColorFactor": [
          0.9047,
          0.8714,
          0.807,
          1.0
        ],
        "metallicFactor": 0.0,
        "roughnessFactor": 0.75
      },
      "extensions": {
        "KHR_materials_ior": {
          "ior": 1.45
        }
      }
    }
  ]
}
USD Preview Surface
# USD Preview Surface — UsdShade.MaterialLook prim attributes
# Kaolin (China Clay, Porcelain Raw Material) · finish: matte
def Material "mat_kaolin_china_clay" {
    token outputs:surface.connect = </mat_kaolin_china_clay/PreviewSurface.outputs:surface>

    def Shader "PreviewSurface" {
        uniform token info:id = "UsdPreviewSurface"
        color3f inputs:diffuseColor = (0.9047, 0.8714, 0.807)
        float   inputs:metallic     = 0.000
        float   inputs:roughness    = 0.750
        float   inputs:ior          = 1.450
        float   inputs:opacity      = 1.000
        float   inputs:clearcoat    = 0.000
        token   outputs:surface
    }
}
↓ download glTF material
Finishes that suit this material

Second life

repairabilitylow — fired kaolin pieces accept ceramic-bond epoxy and re-firing for some surfaces; museum-grade.
recyclabilityvery low — fired ceramic non-recyclable.
disposal pathconstruction debris; ground for filler.
typical longevity500 years (typical)
failure modes
  • impact fracture
  • thermal-shock
  • glaze-substrate mismatch crazing

ASTM C242 ceramic terminology; Imerys kaolin technical literature.