ForMatter/Materials/ceramic/Silicon Carbide (SiC, Carborundum)
mat_silicon_carbide

Silicon Carbide (SiC, Carborundum)

advanced ceramic, silicon-carbon covalent compound, abrasive / armor / power-electronics canon · SiC, carborundum, Hexoloy (Saint-Gobain trade name), sintered silicon carbide, reaction-bonded silicon carbide (RB-SiC)

The black-gray ceramic of every car-brake disc on a Porsche / Ferrari (the SiC-carbon ceramic-matrix composite brake), every high-power semiconductor switch (silicon-carbide MOSFETs in EV inverters, the technology that makes electric-vehicle drivetrains efficient), every body-armor ceramic plate, every grinding wheel, every Mohs-7-and-below abrasive paper. Silicon carbide (SiC, the chemistry; Carborundum, the Acheson trade name dating to 1891 (US patent 1893)) is the second-hardest commercial ceramic after diamond — Mohs hardness 9 — and one of the hardest substances in industrial use. The applications split between mechanical (abrasives, brakes, armor, bearings) and electronic (high-power semiconductors, the parallel material to silicon for wide-bandgap devices that operate at higher voltage and temperature than silicon allows). Manufacturing routes: sintered (highest performance, hardest to fabricate), reaction-bonded (lower-cost, somewhat lower performance), CVD (high-purity for semiconductor use). Buy from CoorsTek / Saint-Gobain for structural; from Wolfspeed / II-VI for semiconductor-grade.

Silicon-carbon covalent compound, chemistry SiC, multiple polytypes (the most common in industry are 6H-SiC and 4H-SiC for electronics, alpha-SiC for structural). Density 3210 kg/m³. Flexural strength 350-500 MPa (sintered). Compressive strength 3000+ MPa. Vickers hardness 2400-2800 HV (second only to diamond among industrial materials). Young's modulus 410-450 GPa (very high — half again steel's). Service temperature 1600 °C continuous in oxidizing atmosphere (a passivating SiO2 layer protects the SiC underneath up to that point), 2700 °C in inert atmosphere. Thermal conductivity 120-270 W/(m·K) (higher than steel, the property that makes SiC useful in high-power-electronics heat-sinks and in friction-brake heat dissipation). Wide bandgap (2.3-3.3 eV depending on polytype) supports power-electronic devices that operate at higher voltage / temperature / switching speed than silicon (silicon's bandgap is 1.12 eV) — the EV power-converter revolution rests on this property. Manufacturing: sintered SiC (uniaxial / isostatic pressing of fine powder + sintering at 2100 °C with sintering aids) for structural; reaction-bonded SiC (silicon infiltration of porous carbon-SiC preform) for cheaper structural; CVD SiC (chemical vapor deposition from silane + methane gases) for semiconductor wafer / coating use; carbon-fiber + SiC matrix composite (CMC) for brake discs (Brembo Carbon Ceramic Brake, Porsche PCCB).

mechanical

  • density_kg_m33210
  • flexural_strength_mpa425
  • vickers_hardness_hv2600
  • youngs_modulus_gpa430
  • thermal_conductivity_w_mk200
source: CoorsTek SiC datasheet; Saint-Gobain Hexoloy technical data; ASM Engineered Materials Handbook Vol. 4 (Ceramics)

Sustainability

  • embodied carbon kg co2e per kg8.0
  • sourceEditorial estimate from ICE / Granta CES EduPack class data for advanced ceramics, cradle-to-gate. SiC manufacturing is energy-intensive (high-temperature electric-arc furnace for the basic Acheson process); CMC and CVD processes add further.
  • recyclabilitymoderate — sintered SiC scrap is reground into abrasive grit; CMC brake discs are difficult to recycle
  • biodegradableFalse
  • certificationsASTM C1161 (flexural strength testing of advanced ceramics), MIL-A-46103 (military body armor SiC), various semiconductor-industry standards for wafer grade
  • localityglobal production by Saint-Gobain (France/US), CoorsTek (US), Washington Mills (US), Sublime / Wolfspeed (US — semiconductor wafers), II-VI / Coherent (US — semiconductor wafers); designer-quantity for hobby use via specialty ceramic suppliers
visual
black to gray-black; finely-textured matte surface in sintered form, polished surfaces approach mirror finish; reads as 'engineering ceramic' — uniform and unlike any natural material
tactile
very cool to the touch (high thermal conductivity); the polished surface is the slickest hand of any ceramic; cut edges sharp and require ground finishing
weight perception
moderate; lighter than zirconia per volume but denser than alumina
acoustic
the highest ring of any ceramic when struck; the property that makes SiC the canonical wind-chime and bell material in some traditions

PBR starter values

finish · metallic — open for table, JSON, host snippets, downloads

Principled BSDF defaults derived from the sphere metallic finish. Reasonable seed for Blender, Substance, Keyshot, Rhino — tune per material. Or grab the whole library at once: ForMaterials library →

# finish:                   metallic
albedo                      #1c1c1e
metallic                    0.30
roughness                   0.55
ior                         1.45
transmission                0.00
clearcoat                   0.00
sheen                       0.00
anisotropic                 0.00
copy as JSON
{
  "albedo": "#1c1c1e",
  "metallic": 0.3,
  "roughness": 0.55,
  "ior": 1.45,
  "transmission": 0.0,
  "clearcoat": 0.0,
  "sheen": 0.0,
  "anisotropic": 0.0
}
Blender 4.x Python
# Blender 4.x — Principled BSDF
# Silicon Carbide (SiC, Carborundum) · finish: metallic
import bpy
mat = bpy.data.materials.new(name="mat_silicon_carbide")
mat.use_nodes = True
bsdf = mat.node_tree.nodes["Principled BSDF"]
bsdf.inputs["Base Color"].default_value         = (0.0116, 0.0116, 0.013, 1.0)
bsdf.inputs["Metallic"].default_value           = 0.300
bsdf.inputs["Roughness"].default_value          = 0.550
bsdf.inputs["IOR"].default_value                = 1.450
bsdf.inputs["Transmission Weight"].default_value = 0.000
bsdf.inputs["Coat Weight"].default_value        = 0.000
bsdf.inputs["Sheen Weight"].default_value       = 0.000
bsdf.inputs["Anisotropic"].default_value        = 0.000
KeyShot Python (lux)
# KeyShot 11+ — lux Python API, Generic material
# Silicon Carbide (SiC, Carborundum) · finish: metallic
# Run from Window → Scripting Console
import lux
mat = lux.createMaterial(name="mat_silicon_carbide", materialType="Generic")
mat.setProperty("diffuse",      (28, 28, 30))   # 8-bit sRGB
mat.setProperty("metallic",     0.300)
mat.setProperty("roughness",    0.550)
mat.setProperty("indexOfRefraction", 1.450)
mat.setProperty("transparency", 0.000)
mat.setProperty("coatingWeight", 0.000)
Substance pbrMetalRough
{
  "_format": "Substance Designer / Painter \u2014 pbrMetalRough constants",
  "_about": "Silicon Carbide (SiC, Carborundum) \u00b7 finish: metallic",
  "baseColor": {
    "r": 0.0116,
    "g": 0.0116,
    "b": 0.013
  },
  "metallic": 0.3,
  "roughness": 0.55,
  "ior": 1.45,
  "opacity": 1.0,
  "anisotropyLevel": 0.0,
  "_notes": "Channels listed are the standard Substance pbrMetalRough output. Drop into a Uniform Color node per channel, or as the constant input on a layered stack."
}
glTF 2.0 Metallic-Roughness
{
  "asset": {
    "version": "2.0",
    "generator": "ForMatter"
  },
  "materials": [
    {
      "name": "mat_silicon_carbide",
      "pbrMetallicRoughness": {
        "baseColorFactor": [
          0.0116,
          0.0116,
          0.013,
          1.0
        ],
        "metallicFactor": 0.3,
        "roughnessFactor": 0.55
      },
      "extensions": {
        "KHR_materials_ior": {
          "ior": 1.45
        }
      }
    }
  ]
}
USD Preview Surface
# USD Preview Surface — UsdShade.MaterialLook prim attributes
# Silicon Carbide (SiC, Carborundum) · finish: metallic
def Material "mat_silicon_carbide" {
    token outputs:surface.connect = </mat_silicon_carbide/PreviewSurface.outputs:surface>

    def Shader "PreviewSurface" {
        uniform token info:id = "UsdPreviewSurface"
        color3f inputs:diffuseColor = (0.0116, 0.0116, 0.013)
        float   inputs:metallic     = 0.300
        float   inputs:roughness    = 0.550
        float   inputs:ior          = 1.450
        float   inputs:opacity      = 1.000
        float   inputs:clearcoat    = 0.000
        token   outputs:surface
    }
}
↓ download glTF material

Second life

repairabilityvery low — SiC is extremely hard and brittle; replacement.
recyclabilitymoderate — specialty abrasive / technical-ceramic recyclers.
disposal pathspecialty technical-ceramic recycler.
typical longevity500 years (typical)
failure modes
  • brittle fracture under impact
  • oxidation at sustained 1500+ °C in air
  • thermal-shock at extreme gradients

ASTM C1212; Saint-Gobain / Wolfspeed SiC technical literature.