ForMatter/Materials/metal/Aluminum A356 (Cast)

mat_aluminum_cast_a356

Aluminum A356 (Cast)

casting aluminum alloy, hypoeutectic Al-Si · A356.0-T6, Al-Si-Mg cast, 356 casting alloy

highlast updated 2026-04-27

The cast-aluminum alloy almost every reasonable cast aluminum part is made of — engine cases, suspension knuckles, alloy wheels, structural brackets. Flows well into the mold, accepts heat treatment to surprisingly high strength, and welds cleanly. The grayer cousin of the wrought 6000-series alloys, kept in the foundry's pot and poured.

Hypoeutectic Al-Si-Mg cast alloy (7% Si, 0.3% Mg nominal). The Si content depresses liquidus and improves castability through narrow freezing range and Si-eutectic flow behavior; Mg enables T6 precipitation hardening. Tensile 280 MPa T6, yield 207 MPa. Substrate of choice for sand, permanent-mold, and investment casting of structural aluminum.

mechanical

tensile_strength_mpa_t6280
yield_strength_mpa_t6207
elongation_pct_t66
hardness_brinell_t680

source: ASM Handbook Vol. 2; ASTM B26

thermal

liquidus_c615
solidus_c555
thermal_conductivity_w_mk151

source: ASM Handbook

Sustainability

embodied carbon kg co2e per kg9.6
sourceEditorial estimate from ICE / Granta CES EduPack class databases — industry mean, with cradle-to-gate boundary unless otherwise noted. Embodied carbon for any specific product depends on supplier mix, recycled content, and energy grid; verify against a primary source before using these numbers in a sustainability claim.
embodied carbon recycled kg co2e per kg0.7
recyclabilityhigh — closed-loop foundry recovery is mature
biodegradableFalse
certificationsASTM B26 (sand cast), AMS 4218

visual: as-cast surface texture (sandcast grain, investment-cast shell texture); machines to standard aluminum gloss
tactile: characteristically cool, slightly more granular as-cast than wrought aluminum
weight perception: light

PBR starter values

finish · metallic — open for table, JSON, host snippets, downloads

Principled BSDF defaults derived from the sphere metallic finish. Reasonable seed for Blender, Substance, Keyshot, Rhino — tune per material. Or grab the whole library at once: ForMaterials library →

# finish:                   metallic
albedo                      #b0b4ba
metallic                    1.00
roughness                   0.25
ior                         1.45
transmission                0.00
clearcoat                   0.00
sheen                       0.00
anisotropic                 0.00

copy as JSON

{
  "albedo": "#b0b4ba",
  "metallic": 1.0,
  "roughness": 0.25,
  "ior": 1.45,
  "transmission": 0.0,
  "clearcoat": 0.0,
  "sheen": 0.0,
  "anisotropic": 0.0
}

Blender 4.x Python

# Blender 4.x — Principled BSDF
# Aluminum A356 (Cast) · finish: metallic
import bpy
mat = bpy.data.materials.new(name="mat_aluminum_cast_a356")
mat.use_nodes = True
bsdf = mat.node_tree.nodes["Principled BSDF"]
bsdf.inputs["Base Color"].default_value         = (0.4342, 0.4564, 0.491, 1.0)
bsdf.inputs["Metallic"].default_value           = 1.000
bsdf.inputs["Roughness"].default_value          = 0.250
bsdf.inputs["IOR"].default_value                = 1.450
bsdf.inputs["Transmission Weight"].default_value = 0.000
bsdf.inputs["Coat Weight"].default_value        = 0.000
bsdf.inputs["Sheen Weight"].default_value       = 0.000
bsdf.inputs["Anisotropic"].default_value        = 0.000

KeyShot Python (lux)

# KeyShot 11+ — lux Python API, Generic material
# Aluminum A356 (Cast) · finish: metallic
# Run from Window → Scripting Console
import lux
mat = lux.createMaterial(name="mat_aluminum_cast_a356", materialType="Generic")
mat.setProperty("diffuse",      (176, 180, 186))   # 8-bit sRGB
mat.setProperty("metallic",     1.000)
mat.setProperty("roughness",    0.250)
mat.setProperty("indexOfRefraction", 1.450)
mat.setProperty("transparency", 0.000)
mat.setProperty("coatingWeight", 0.000)

Substance pbrMetalRough

{
  "_format": "Substance Designer / Painter \u2014 pbrMetalRough constants",
  "_about": "Aluminum A356 (Cast) \u00b7 finish: metallic",
  "baseColor": {
    "r": 0.4342,
    "g": 0.4564,
    "b": 0.491
  },
  "metallic": 1.0,
  "roughness": 0.25,
  "ior": 1.45,
  "opacity": 1.0,
  "anisotropyLevel": 0.0,
  "_notes": "Channels listed are the standard Substance pbrMetalRough output. Drop into a Uniform Color node per channel, or as the constant input on a layered stack."
}

glTF 2.0 Metallic-Roughness

{
  "asset": {
    "version": "2.0",
    "generator": "ForMatter"
  },
  "materials": [
    {
      "name": "mat_aluminum_cast_a356",
      "pbrMetallicRoughness": {
        "baseColorFactor": [
          0.4342,
          0.4564,
          0.491,
          1.0
        ],
        "metallicFactor": 1.0,
        "roughnessFactor": 0.25
      },
      "extensions": {
        "KHR_materials_ior": {
          "ior": 1.45
        }
      }
    }
  ]
}

USD Preview Surface

# USD Preview Surface — UsdShade.MaterialLook prim attributes
# Aluminum A356 (Cast) · finish: metallic
def Material "mat_aluminum_cast_a356" {
    token outputs:surface.connect = </mat_aluminum_cast_a356/PreviewSurface.outputs:surface>

    def Shader "PreviewSurface" {
        uniform token info:id = "UsdPreviewSurface"
        color3f inputs:diffuseColor = (0.4342, 0.4564, 0.491)
        float   inputs:metallic     = 1.000
        float   inputs:roughness    = 0.250
        float   inputs:ior          = 1.450
        float   inputs:opacity      = 1.000
        float   inputs:clearcoat    = 0.000
        token   outputs:surface
    }
}

↓ download glTF material

CNC milling on swarf

surface speed (carbide)700–1300

chipload per tooth3–6 (1/4-inch endmill)

coolantflood preferred; cast porosity holds debris that needs flushing

swarf-compatible toolsend 1/8end 1/4end 3/8drill 1/8drill 1/4

The wheel and bracket alloy — cast aluminum-silicon-magnesium, T6 heat-treated. Mills more like 6061 than the higher-silicon casting alloys. Watch for porosity — gas pockets in the casting can cause sudden engagement spikes.

Machinery's Handbook 30th ed., 'Cast Aluminum Machining' (A356.0 T6); Aluminum Association cast-alloys datasheet.

→ try this material in swarf

ProcessCNC Milling · Anodizing · TIG Welding

Substitutes

Aluminum 6061

Aluminum 6063

Second life

repairabilitymoderate — weldable with 4043 or 5356 filler; heat-treatable to recover T6 properties after weld with full re-heat-treat cycle.

recyclabilityhigh — cast aluminum scrap melts cleanly and re-pours; closed-loop in foundry settings.

disposal pathscrap aluminum stream; cast scrap commands a slight discount vs. wrought aluminum due to silicon content.

typical longevity40 years (typical)

failure modes

casting porosity propagating into fatigue cracks under cyclic load
brittle fracture at sharp internal corners (radius details matter)
galvanic corrosion at steel insert interfaces

ASM Handbook Vol. 15: Casting; Aluminum Association cast-alloys data.

Citations

url · https://en.wikipedia.org/wiki/Aluminum_alloy
standard · ASTM B26 — Standard Specification for Aluminum-Alloy Sand Castings.
standard · AMS 4218 — Aluminum Alloy Castings, Investment, A356.0-T6.

Concordance

House vocabulary — terms ForMatter uses with intent.

anisotropic: Direction-dependent. Wood reads differently along the grain than across it; rolled steel is stiffer along the rolling direction. The Principled-BSDF anisotropic input rotates the highlight to match.
anodize: Electrochemical oxide layer grown on aluminum (Type II / III), titanium, or niobium. Type II accepts dye for color; titanium / niobium use voltage-driven thin-film interference instead of dye. The CMF entry covers the seal step that locks the color in.
application: What the thing IS, in the world. The third entity, peer of material and process. A water bottle, a chair, an extruded-aluminum profile.
BRDF: Bidirectional Reflectance Distribution Function. The math behind how a surface returns light for any incoming and outgoing direction. The PBR model is a parameterized BRDF.
channeled: A voice block written within a dead author's philosophy, marked and cited. Distinct from a verbatim quote. Roland Barthes channeled on PMMA reads like Barthes; the citation attributes the lineage.
CMF: Color, Material, Finish — the trio designers specify together when handing a part off for production. ForMatter's Finish entity is the F in CMF: 10 categories — polish / anodize / patina / plate / coating / texture / cut / mold_finish / glaze / stone_finish — and 100+ entries. Every finish entry pairs to the materials and processes it suits.
choral fugue: ForMatter's register. Subject stated plainly (freshman tier), answered in technical and sensorial registers, countersubjects from linked processes and applications, citations as final stretto. Voice blocks where canon attaches.
clearcoat: A second specular layer over the base surface. Glossy plastics and lacquered woods get a clearcoat term in the PBR table. IOR 1.5 by default.
compatibility (process): Each process entry lists which materials it can work. The cross-ref renders as sphere pills so the gallery feeling extends inward.
confidence: Each entry tagged high / medium / low. A senior's low-confidence-with-three-citations beats a freshman's high-confidence-with-none. The label is a contract with the reader, not a brag.
crystalline (finish): A faceted-surface read — gemstones, glassy minerals, ice. Drives PBR defaults: IOR 2.42 (diamond), transmission 1.0, low roughness.
derive_pbr(): The build's single source of truth — sphere palette + finish enum → Principled-BSDF starter values. One function feeds the entry-page table, the per-host snippets, the glTF export, and the Three.js Live Preview.
finish (entity): ForMatter's CMF layer — surface treatments and conditions a designer chooses for a given material and process. Categories: polish, anodize, patina, plate, coating, texture, cut, mold_finish, glaze, stone_finish. Distinct from the sphere `finish` enum (metallic / matte / glossy / etc.) which is the visual register of the proxy.
freshman / senior register: Two registers in every entry — the plain freshman description and the technical / sensorial one. Same database, two readers, no extra subscription.
glTF: GL Transmission Format — the open 3D-asset standard every modern app reads. ForMatter emits a .gltf material doc per material. Open standard, designer-friendly handoff.
IOR: Index of Refraction. How much light bends entering the surface. Air 1.0, water 1.33, glass 1.5, diamond 2.42. Drives transmission and the specular term.
iridescent (finish): Hue-shifted accent over base. Anodized titanium and niobium, opal, paraíba. Drives PBR defaults: low metalness, full iridescence, clearcoat.
iridescence: Thin-film interference layer over the base material. KHR_materials_iridescence in glTF, MeshPhysicalMaterial.iridescence in Three.js. Tunable from the FOCUS slider on iridescent / pearlescent entries. The ior and thickness range together set the visible color sweep — opal uses a 100–800 nm thickness range (film, not wavelength) to span the full visible band.
lite-PBR: ForMatter's PBR approach — Principled-BSDF starter values per entry, no measured BRDFs, no commercial assets. Honest reasonable defaults from the finish enum, per-entry numeric overrides where you have a real reason.
Live Preview: The Three.js shader ball that replaces the static CSS sphere on every entry page. One render path for every category — metals, woods, polymers, ceramics, paints, textiles, gemstones, glass. Same derive_pbr() values, real-time lit by a synthetic studio environment, draggable. Optional — toggle in Preferences.
material: What the thing is MADE OF. The first entity. Aluminum 6061, white oak, soda-lime glass.
metallic (finish): Specular highlight, deep shadow rim. Drives PBR defaults: metalness 1, low roughness, IOR 1.45. Polished steel, gold, copper.
mood board: Folded into the Project workspace at /project.html. The mood-board upload, palette extraction, character chips, and matcher results all live alongside the collected items grid and the save .formatter / save PDF / open .formatter actions — one feature, one page.
Ollama: Local-LLM scaffold on the Project page. Off by default. When toggled on in Preferences AND Ollama is reachable at localhost:11434, the natural-language input box ('something soft and warm with a wet read') asks the model to translate the description into character-chip toggles. Never invents material properties; the LLM only translates intent into existing chip vocabulary. The keyword fast-path (chips alone, no LLM) is the default — see suite-wide ai-integration pattern.
project: The full workspace at /project.html — collected materials, processes, applications, finishes plus an optional mood-board image whose dominant colors search the library for matches. Save / open .formatter files round-trip the project state. Cross-conversation: the Project page replaces the slide-down panel that used to live behind the appbar 'project' button.
patina: A chemical color shift on metal — heat-blue on steel, fume-black on silver, verdigris on copper, gun-blue on tool steel, ferric on copper. CMF-layer entry; cited by both the material and the process pages that produce it.
PBR: Physically-Based Rendering. The shading model every modern 3D app uses, parameterized by metallic / roughness / IOR / transmission / clearcoat / sheen. ForMatter publishes starter values for every material entry.
SPI mold finish: Society of the Plastics Industry mold-cavity finish standard. A1 / A2 / A3 (diamond polish, mirror), B1 / B2 / B3 (paper, semi-gloss), C1 / C2 / C3 (stone, matte), D1 / D2 / D3 (dry blast, textured). The finish prints from the mold cavity onto the molded part — a designer picks the SPI grade with the molder when specifying the tool.
Principled BSDF: Blender's name for the consolidated PBR shader. Most other apps ship the same shader under different names (Standard Surface, ShaderGraph, Substance). One node, every output.
process: How the material is MADE INTO the thing. The second entity. Cast, machined, kerf-bent, anodized, planished, granulated. Process is a peer of material, not a footnote.
quote: A voice block carrying a verbatim quotation from a living author, with citation. Distinct from a channeled block. Living = quote only; the rule is enforced at the schema layer.
roughness: Microsurface scatter. 0 is mirror-smooth; 1 is fully diffuse. Most real surfaces sit between 0.2 and 0.8.
sphere proxy: ForMatter's visible-character stand-in for every material. CSS-gradient driven by the entry's palette and finish, not a baked render. Honest about being a proxy, scales to six hundred entries cheaply, tweakable in one place.
substitute: A peer material that could fill a similar role. Cross-references render as sphere pills inside an entry — the gallery feeling extends inward.
transmission: How much light passes through. 1 is fully transparent; 0 is opaque. Glass, gemstones, clear plastics carry transmission.
PVD: Physical Vapor Deposition — vacuum-chamber sputter or cathodic-arc deposition of a thin ceramic film onto a metal substrate. The CMF-layer's modern coating chemistry: TiN (gold), ZrN (champagne), CrN (pewter), TiCN (warm bronze / rose-gold), AlTiN (charcoal-anthracite, near-black), DLC (deep black). Hard, doesn't tarnish, paint-thin.
VDI 3400: German engineering reference standard for mold-cavity texture (Erodieren bearbeitete Werkstückoberflächen). The full scale runs reference plates 0–45 by Ra value; production specs typically draw from 12–45 because plates 0–11 require diamond-mirror polish on the mold cavity and are rarely commissioned in commercial tooling. Pairs with the SPI standard; both define what gets cut into the mold.
voice block: A versal block where a real authored voice attaches to the material or process. Schema-tagged with status (living / dead) and mode (quote / channeled). Citations always.
woodgrain (finish): Directional sheen with grain ring. Drives PBR defaults: anisotropic 0.6, medium roughness, no metalness. Every wood entry.

Press ⌘⇧/ to open this panel from anywhere · Esc to close.

ForMatter

Materials and processes for people who design and make things.

A local-first library of materials, processes, applications, and finishes — equal weight, citable everywhere, with cost-over-volume curves, trade-off profiles, equipment-tier filters, and second-life paths layered onto the data so a student can move from "what is this" toward "what's actually buildable here, now, by me." Part of the renato.design ecosystem — sibling of Plenum, Specimen, Ingenue, gesture, graf, and the Renato Rhino plug-ins. Form and matter, inseparable.

Why this exists

Half of teaching materials is teaching how the material is made into the thing. The standard subscription library was always light on that half. The wedge here isn't better samples or a prettier interface — it's treating Process as a peer entity, not a footnote.

Rules of the house

Citations or it didn't happen. Every property number, every claim, every borrowed register has a traceable source.
Living authors are quoted only. Verbatim or not at all.
Dead authors may be channeled within their philosophy — marked, cited, never impersonated.
Permalink or nothing. Museum holdings link to the specific collection-record URL. Designer overview pages, press releases, and exhibition listings don't qualify.
Relative, not absolute. Cost, lead time, and other figures that age get published as ratios and ranges. Crossover points beat magnitudes.
Confidence labeled honestly. A senior's low-confidence-with-three-citations beats a freshman's high-confidence-with-none.
Local-first. Works offline, no login, no subscription.

Sister apps

Ingenue — five voices argue about what to build from electronic parts. Where ForMatter teaches what the thing is made of, Ingenue proposes what the thing could be.
Plenum — VIN, fender-tag, and broadcast-sheet decoder for muscle and pony cars; doo-wop register.
Specimen — iPhone 3D scanner that treats the captured object as a specimen, with voiced commentary.
renato.design — the rest.

Sources

Conway's Material World on raw materials, Lefteri's Making It on processes, Forty's Concrete and Culture, Sparke's Design in Context, Bürdek's Design: History, Theory and Practice of Product Design, Schröpfer's Material Design on materials in architecture, Winchester's The Perfectionists on tolerance, Minshall's Your Life Is Manufactured on the global supply chain, von Busch's Making Trouble on material activism, Were's How Materials Matter, Hegger / Drexler / Zeumer's Basics Materials, Untracht and McCreight on metalsmithing, USDA Forest Products Lab on woods, GIA on gemstones, Schott / CoorsTek / Toray / Owens Corning datasheets, MakeItFrom for verifiable property numbers, ASM Handbook, ISO standards. Museum holdings draw from the Met, MAD, V&A, Smithsonian American Art Museum, Newark Museum of Art, British Museum, Heard Museum, Smithsonian NMAI, Eiteljorg Museum, Philadelphia Museum of Art, Cranbrook Art Museum, and Grand Rapids Art Museum — collection-record permalinks only, designer overview pages and exhibition listings excluded. Voice blocks now ride on every entry kind — material, process, application, and finish — and include Ruskin on iron, Anni Albers on twining, Greg Lynn on the shred-and-teeth NURBS lineage, Pugin on the metal that won't be hammered, Barthes / Yanagi / Benjamin channeled within their philosophy; Sparke, Bürdek, Forty, Conway, Schröpfer, Minshall, von Busch, Lefteri, Pat Pruitt, Mary Lee Hu, Tom Joyce, Albert Paley, and the rest of the contemporary makers quoted verbatim with citation. All cited.

v0.6.83 — 2026-06-01 · Phil Renato · renato.design · MIT-licensed code, CC BY-NC research content