proc_tig_welding

TIG Welding

joining · GTAW, gas tungsten arc welding, heliarc

An electric arc between a tungsten electrode and the work melts the joint; an inert shielding gas (usually argon) keeps oxygen out. Slow, clean, beautiful welds — the process used for thin sheet, tubing, and any aluminum or stainless that has to look good.

Non-consumable tungsten electrode shielded by inert gas. Filler rod is fed by hand or omitted (autogenous weld). Excellent control over heat input. Standard for stainless, aluminum, titanium, and chromoly tubing; the frame-builder's process for steel bicycle frames.

Scale & Tolerance

  • scale (mm)1 – 50000
  • tolerance (mm)1
  • skillintermediate to advanced — coordinating torch, filler, and pedal needs practice
  • costmoderate per joint (slow); capital cost low to moderate

Equipment

  • school_shopyes — Miller Syncrowave, Lincoln Square Wave AC/DC TIG benches are common
  • professionalMiller Dynasty, Lincoln Aspect inverter platforms
  • industrialrobotic TIG cells for tubing and aerospace assemblies

Environmental

  • energy_usemoderate
  • waste_streamminimal — tungsten grinding dust, spent gas, occasional filler stub
  • consumablesargon, tungsten electrodes, filler rod

Citations