ForMatter/Materials/textile/Neoprene Wetsuit Fabric (Foam-Cored, Jersey-Laminated)
mat_neoprene_wetsuit

Neoprene Wetsuit Fabric (Foam-Cored, Jersey-Laminated)

closed-cell polychloroprene foam core, nylon or polyester jersey faces both sides · wetsuit neoprene, double-jersey neoprene, CR foam laminate, polychloroprene foam fabric, scuba fabric

What a wetsuit is, what a knee brace is, what a laptop sleeve is, what stretch holsters and yoga blocks are. A closed-cell rubber foam (chloroprene rubber, the Du Pont synthetic Goodyear could not have predicted in 1850) sandwiched between two thin jerseys of nylon or polyester so it sews and stretches without skinning out the rubber. Comes in thicknesses by millimeter — 2mm for warm-water tops, 3mm for spring suits and most consumer goods, 5mm for cold water, 7mm for diving deep and cold. The foam traps a film of water against the body and the body warms the film; the wetsuit is not a dry barrier, it is a slow-leak insulator. Designers reach for jersey-laminated neoprene whenever they want a soft-goods part that has give and grip and hand. Foam Order, Sea-Dun, and the wetsuit-repair vendors carry it by the yard.

Closed-cell polychloroprene (CR) foam, density 100–250 kg/m³ depending on grade (lower-density softer suits, higher-density commercial-dive suits), expanded with chemical or nitrogen blowing agents to a closed-cell structure with cell diameter 0.1–0.3 mm. Faced both sides with circular-knit nylon 6,6 or polyester jersey at ~80 g/m² each, bonded to the foam with a CR-compatible adhesive (older suits used solvent-based, current production largely water-based). Total fabric weight 600–1800 g/m² depending on foam thickness (2–7 mm). Stretch is roughly 100–200 percent in both directions because the jersey faces are knit not woven. Compression set 5–10 percent at 25 percent strain (good for repeated wear). Closed-cell structure gives the insulation — trapped gas, not trapped water. Limestone-derived CR (Yamamoto, post-2010 production) is now a common alternative to petroleum-derived CR. Sews on a flatlock or blind-stitch machine; glued seams (with neoprene cement) plus tape are standard for waterproof construction.

mechanical

  • thickness_mm_typical2 / 3 / 5 / 7
  • density_kg_m3175
  • stretch_percent150
  • compression_set_percent8
  • thermal_conductivity_w_mk0.054
source: Yamamoto Corporation product data; Sheico / Heiwa technical sheets; ASTM D1056 cellular rubber spec

Sustainability

  • embodied carbon kg co2e per kg6.5
  • sourceEditorial estimate from ICE / Granta CES EduPack class databases for chloroprene rubber, cradle-to-gate. Limestone-based CR (Yamamoto) reduces this by ~30 percent vs. petroleum-derived. The jersey face fiber adds the textile-share carbon on top.
  • recyclabilitylow — laminated foam-jersey composites resist mechanical separation; some wetsuit brands run take-back programs (Patagonia Yulex shift acknowledges the problem)
  • biodegradableFalse
  • certificationsOEKO-TEX (most production grades), limestone-CR variants market without the petroleum-CR carbon profile
  • localityprimary CR foam production Japan (Yamamoto) and Taiwan (Sheico, Heiwa); lamination and cut-and-sew worldwide; vendor distribution for designers via Foam Order, Sea-Dun, Wetsuit Wearhouse
visual
matte black face most common; printed jerseys (camo, color blocks) also standard; foam edge visible at cut as a fine-celled gray-black; surface reads as soft slab
tactile
warm and slightly tacky against skin; dense but compresses readily under thumb; jersey face is smooth, foam is slightly sticky if exposed
weight perception
moderate but feels heavier dry than wet — the open-cell appearance is misleading, the closed cells trap air and make it stiff
acoustic
near-silent under stretch; a faint rubber squeak when pulled across itself

PBR starter values

finish · fibrous — open for table, JSON, host snippets, downloads

Principled BSDF defaults derived from the sphere fibrous finish. Reasonable seed for Blender, Substance, Keyshot, Rhino — tune per material. Or grab the whole library at once: ForMaterials library →

# finish:                   fibrous
albedo                      #1c1c1e
metallic                    0.00
roughness                   0.70
ior                         1.45
transmission                0.00
clearcoat                   0.00
sheen                       0.70
anisotropic                 0.50
copy as JSON
{
  "albedo": "#1c1c1e",
  "metallic": 0.0,
  "roughness": 0.7,
  "ior": 1.45,
  "transmission": 0.0,
  "clearcoat": 0.0,
  "sheen": 0.7,
  "anisotropic": 0.5
}
Blender 4.x Python
# Blender 4.x — Principled BSDF
# Neoprene Wetsuit Fabric (Foam-Cored, Jersey-Laminated) · finish: fibrous
import bpy
mat = bpy.data.materials.new(name="mat_neoprene_wetsuit")
mat.use_nodes = True
bsdf = mat.node_tree.nodes["Principled BSDF"]
bsdf.inputs["Base Color"].default_value         = (0.0116, 0.0116, 0.013, 1.0)
bsdf.inputs["Metallic"].default_value           = 0.000
bsdf.inputs["Roughness"].default_value          = 0.700
bsdf.inputs["IOR"].default_value                = 1.450
bsdf.inputs["Transmission Weight"].default_value = 0.000
bsdf.inputs["Coat Weight"].default_value        = 0.000
bsdf.inputs["Sheen Weight"].default_value       = 0.700
bsdf.inputs["Anisotropic"].default_value        = 0.500
KeyShot Python (lux)
# KeyShot 11+ — lux Python API, Generic material
# Neoprene Wetsuit Fabric (Foam-Cored, Jersey-Laminated) · finish: fibrous
# Run from Window → Scripting Console
import lux
mat = lux.createMaterial(name="mat_neoprene_wetsuit", materialType="Generic")
mat.setProperty("diffuse",      (28, 28, 30))   # 8-bit sRGB
mat.setProperty("metallic",     0.000)
mat.setProperty("roughness",    0.700)
mat.setProperty("indexOfRefraction", 1.450)
mat.setProperty("transparency", 0.000)
mat.setProperty("coatingWeight", 0.000)
Substance pbrMetalRough
{
  "_format": "Substance Designer / Painter \u2014 pbrMetalRough constants",
  "_about": "Neoprene Wetsuit Fabric (Foam-Cored, Jersey-Laminated) \u00b7 finish: fibrous",
  "baseColor": {
    "r": 0.0116,
    "g": 0.0116,
    "b": 0.013
  },
  "metallic": 0.0,
  "roughness": 0.7,
  "ior": 1.45,
  "opacity": 1.0,
  "anisotropyLevel": 0.5,
  "_notes": "Channels listed are the standard Substance pbrMetalRough output. Drop into a Uniform Color node per channel, or as the constant input on a layered stack."
}
glTF 2.0 Metallic-Roughness
{
  "asset": {
    "version": "2.0",
    "generator": "ForMatter"
  },
  "materials": [
    {
      "name": "mat_neoprene_wetsuit",
      "pbrMetallicRoughness": {
        "baseColorFactor": [
          0.0116,
          0.0116,
          0.013,
          1.0
        ],
        "metallicFactor": 0.0,
        "roughnessFactor": 0.7
      },
      "extensions": {
        "KHR_materials_ior": {
          "ior": 1.45
        },
        "KHR_materials_sheen": {
          "sheenColorFactor": [
            1.0,
            1.0,
            1.0
          ],
          "sheenRoughnessFactor": 0.7
        }
      }
    }
  ]
}
USD Preview Surface
# USD Preview Surface — UsdShade.MaterialLook prim attributes
# Neoprene Wetsuit Fabric (Foam-Cored, Jersey-Laminated) · finish: fibrous
def Material "mat_neoprene_wetsuit" {
    token outputs:surface.connect = </mat_neoprene_wetsuit/PreviewSurface.outputs:surface>

    def Shader "PreviewSurface" {
        uniform token info:id = "UsdPreviewSurface"
        color3f inputs:diffuseColor = (0.0116, 0.0116, 0.013)
        float   inputs:metallic     = 0.000
        float   inputs:roughness    = 0.700
        float   inputs:ior          = 1.450
        float   inputs:opacity      = 1.000
        float   inputs:clearcoat    = 0.000
        token   outputs:surface
    }
}
↓ download glTF material

Second life

repairabilitymoderate — wetsuit-cement (Aquaseal) patches; the surf-shop repair tradition.
recyclabilitylow — chloroprene chemistry; specialty recyclers (Patagonia Yulex partial-bio neoprene reduces chloroprene content).
disposal pathgeneral waste; surfboard-fin / wetsuit takeback programs.
typical longevity8 years (typical)
failure modes
  • compression-set after repeated dive/surf cycles
  • tear at high-stress seams
  • UV degradation of exposed surfaces

Yamamoto Corporation / Sheico neoprene technical literature; Patagonia Yulex bio-neoprene reports.

Citations