ForMatter/Materials/polymer/Polystyrene (GPPS, General-Purpose / Crystal)
mat_polystyrene_crystal

Polystyrene (GPPS, General-Purpose / Crystal)

thermoplastic, amorphous, brittle clear styrenic polymer · GPPS, crystal polystyrene, polystyrene, PS, Styron, clear PS

The clear plastic of every CD jewel case, every disposable cutlery set, every model-shop styrene sheet, every Petri dish, every plastic-window in a packaging box. General-purpose polystyrene (GPPS — the 'crystal' designation refers to optical clarity, not crystallinity) is one of the oldest commodity thermoplastics, in production since the 1930s. Brittle (snaps cleanly with a fingernail), perfectly clear, easy to mold, cheap, and the model-makers' favorite as 0.020-0.060 inch flat sheet stock that cuts with a knife and welds with solvent (MEK, dichloromethane). The high-impact variant (HIPS — high-impact polystyrene) adds a rubber phase that reduces clarity but raises impact strength; it's the white opaque sheet used in disposable food containers and refrigerator interiors. Buy from McMaster, Curbell Plastics for sheet stock, from Evergreen Scale Models for model-grade.

Thermoplastic amorphous polymer, structural unit -[CH(C6H5)-CH2]n-, glass transition Tg 100 °C. Density 1040 kg/m³. Tensile strength 35-55 MPa. Tensile modulus 2.7-3.5 GPa. Elongation at break 1-3 percent (very brittle — snaps without yield). Heat-deflection temperature 70-90 °C. Optically clear in unpigmented crystal form (visible-light transmission > 90 percent at typical 1mm thickness). Refractive index 1.59 (high for a commodity plastic, contributing to the 'glassy' look). Easy to inject (low melt viscosity, no shrinkage problems), easy to extrude into sheet and film, easy to thermoform, easy to solvent-weld with MEK / dichloromethane / Tamiya cement (the model-shop adhesive). High-impact polystyrene (HIPS) is the styrene-butadiene blend with 5-10 percent polybutadiene rubber dispersed as discrete phase; the rubber takes impact load and prevents brittle failure, at the cost of optical clarity (HIPS is opaque white). Resin identification code 6 (PS), not commonly recycled (RIC 6 is on most municipal streams' do-not-collect list); foam polystyrene (EPS, XPS — the 'styrofoam' heritage) recycling depends on regional facilities.

mechanical

  • density_kg_m31040
  • tensile_strength_mpa45
  • tensile_modulus_gpa3.0
  • elongation_at_break_percent2
  • glass_transition_c100
source: MakeItFrom polystyrene data; Styron (now Trinseo) technical bulletins

Sustainability

  • embodied carbon kg co2e per kg3.5
  • sourceEditorial estimate from ICE / Granta CES EduPack class data, cradle-to-gate. PS production is fossil-fuel-intensive; styrene monomer is the upstream concern (carcinogen).
  • recyclabilitylow — PS (RIC 6) is excluded from most municipal recycling; foam variants particularly difficult; California, Maryland, New York have proposed bans on EPS food-service
  • biodegradableFalse
  • certificationsFDA food-contact for cutlery / Petri grades, RIC #6 (resin identification code)
  • localityglobal production by Trinseo (formerly Dow Styron), INEOS Styrolution, Total Petrochemicals
visual
water-clear in crystal grade, opaque white in HIPS; pure crystal PS reads as glass-like; the CD jewel case is the canonical visual reference
tactile
smooth and slightly cool; the brittle snap of a fingernail-tested edge is unmistakable; the model-shop sheet stock has a faint film-release matte hand from the extrusion line
weight perception
light; lighter than PET
acoustic
the characteristic clear ring of a CD jewel case being snapped open; the brittle crack of a styrene sheet failing

PBR starter values

finish · transparent — open for table, JSON, host snippets, downloads

Principled BSDF defaults derived from the sphere transparent finish. Reasonable seed for Blender, Substance, Keyshot, Rhino — tune per material. Or grab the whole library at once: ForMaterials library →

# finish:                   transparent
albedo                      #e8f0f4
metallic                    0.00
roughness                   0.05
ior                         1.50
transmission                1.00
clearcoat                   0.00
sheen                       0.00
anisotropic                 0.00
thickness                   1.00
attenuation_distance        0.60
copy as JSON
{
  "albedo": "#e8f0f4",
  "metallic": 0.0,
  "roughness": 0.05,
  "ior": 1.5,
  "transmission": 1.0,
  "clearcoat": 0.0,
  "sheen": 0.0,
  "anisotropic": 0.0,
  "thickness": 1.0,
  "attenuation_distance": 0.6
}
Blender 4.x Python
# Blender 4.x — Principled BSDF
# Polystyrene (GPPS, General-Purpose / Crystal) · finish: transparent
import bpy
mat = bpy.data.materials.new(name="mat_polystyrene_crystal")
mat.use_nodes = True
bsdf = mat.node_tree.nodes["Principled BSDF"]
bsdf.inputs["Base Color"].default_value         = (0.807, 0.8714, 0.9047, 1.0)
bsdf.inputs["Metallic"].default_value           = 0.000
bsdf.inputs["Roughness"].default_value          = 0.050
bsdf.inputs["IOR"].default_value                = 1.500
bsdf.inputs["Transmission Weight"].default_value = 1.000
bsdf.inputs["Coat Weight"].default_value        = 0.000
bsdf.inputs["Sheen Weight"].default_value       = 0.000
bsdf.inputs["Anisotropic"].default_value        = 0.000
KeyShot Python (lux)
# KeyShot 11+ — lux Python API, Generic material
# Polystyrene (GPPS, General-Purpose / Crystal) · finish: transparent
# Run from Window → Scripting Console
import lux
mat = lux.createMaterial(name="mat_polystyrene_crystal", materialType="Generic")
mat.setProperty("diffuse",      (232, 240, 244))   # 8-bit sRGB
mat.setProperty("metallic",     0.000)
mat.setProperty("roughness",    0.050)
mat.setProperty("indexOfRefraction", 1.500)
mat.setProperty("transparency", 1.000)
mat.setProperty("coatingWeight", 0.000)
Substance pbrMetalRough
{
  "_format": "Substance Designer / Painter \u2014 pbrMetalRough constants",
  "_about": "Polystyrene (GPPS, General-Purpose / Crystal) \u00b7 finish: transparent",
  "baseColor": {
    "r": 0.807,
    "g": 0.8714,
    "b": 0.9047
  },
  "metallic": 0.0,
  "roughness": 0.05,
  "ior": 1.5,
  "opacity": 0.0,
  "anisotropyLevel": 0.0,
  "_notes": "Channels listed are the standard Substance pbrMetalRough output. Drop into a Uniform Color node per channel, or as the constant input on a layered stack."
}
glTF 2.0 Metallic-Roughness
{
  "asset": {
    "version": "2.0",
    "generator": "ForMatter"
  },
  "materials": [
    {
      "name": "mat_polystyrene_crystal",
      "pbrMetallicRoughness": {
        "baseColorFactor": [
          0.807,
          0.8714,
          0.9047,
          1.0
        ],
        "metallicFactor": 0.0,
        "roughnessFactor": 0.05
      },
      "extensions": {
        "KHR_materials_transmission": {
          "transmissionFactor": 1.0
        }
      }
    }
  ]
}
USD Preview Surface
# USD Preview Surface — UsdShade.MaterialLook prim attributes
# Polystyrene (GPPS, General-Purpose / Crystal) · finish: transparent
def Material "mat_polystyrene_crystal" {
    token outputs:surface.connect = </mat_polystyrene_crystal/PreviewSurface.outputs:surface>

    def Shader "PreviewSurface" {
        uniform token info:id = "UsdPreviewSurface"
        color3f inputs:diffuseColor = (0.807, 0.8714, 0.9047)
        float   inputs:metallic     = 0.000
        float   inputs:roughness    = 0.050
        float   inputs:ior          = 1.500
        float   inputs:opacity      = 0.000
        float   inputs:clearcoat    = 0.000
        token   outputs:surface
    }
}
↓ download glTF material

CNC milling on swarf

surface speed (carbide)400–800
chipload per tooth4–8 (1/4-inch O-flute endmill)
coolantair blast; flood at low pressure acceptable
swarf-compatible toolsend 1/8end 1/4end 3/8drill 1/8drill 1/4

Crystal polystyrene — clear, brittle, the disposable-cup material in cast sheet form. Mills cleanly but cracks under stress; small tools and shallow passes. Often used for short-run model-shop prototypes that don't need toughness.

Onsrud Cutter plastic feeds & speeds (PS / GPPS table); INEOS Styrolution polystyrene sheet-machining notes.

→ try this material in swarf

Second life

repairabilitylow — brittle, cracks rarely repairable; specialty solvents (toluene, MEK) bond cleanly but the seam is visible.
recyclabilitymoderate — RIC code 6; not accepted in most curbside programs (low-density makes hauling uneconomic); specialty PS recyclers process expanded-PS but rigid PS is harder.
disposal pathgeneral waste in most jurisdictions; some commercial PS recovery programs.
typical longevity10 years (typical)
failure modes
  • brittle fracture under any impact
  • UV yellowing and embrittlement over 5–10 years
  • stress crazing under solvent attack

SPI / PLASTICS recycling guide (RIC 6); INEOS Styrolution polystyrene technical literature.